The Best Mesh Back Trucker Hats

We all have hats, lots of ‘em. They can function as sun protection or rise to a coveted fashion accessory and who hasn’t used a hat as an essential part of your Zoom call wardrobe. They can also be incredible branding opportunities when done well. Baseball caps are especially popular, ranking #6 in the highest overall searches of the year, according to ASI.

A “cooler” version of the standard baseball cap is the ubiquitous trucker hat, AKA, the mesh back trucker hat. Trucker hats were created in the ‘60s as an affordable giveaway for truck drivers, farmers, and other rural workers – brands like John Deere, Budweiser, and Pepsi placed their logo on the front of trucker hats and handed them out to blue-collar workers. As time passed, other companies took notice of the popularity. Trucker hats are still popular among the blue-collar community, but they’ve also been adopted by many urban and suburban residents thanks to Hollywood’s influence in the early 2000s. Recently, Vogue fashion wrote that this is the summer of the trucker hat and is the “Must have of men’s fashion week street style.”

We spent hours wearing all of the top selling mesh back trucker hats in various conditions and scenarios, testing construction, design, comfort, fit, and breathability. After kayaking, hiking, going to shows/games, and just chillin’ at the (home) office, we’ve picked our favorites to help you with your next hat project.

For this SwagLab, we tested 8 mesh back trucker hats for several months. Each hat had to meet specific considerations and were reviewed based on style, adjustability, comfort, material, sweatband, color options and decoration capabilities. Hats are of course a personal preference, so we tried to find hats that would be a good fit for a variety of head shapes and sizes. Here are the main categories we considered while testing:

Aesthetics – If we were in a store looking at these hats, which would we be drawn to try on first? Our testers gravitated toward the curved-bill hats. Many original snapback caps featured a flat bill with a squared visor for a more streetwear style. While the flat bill wasn’t our top pick, it might work well for your brand. Mesh back style snapbacks pair well with sports logos, and they give off a retail vibe. This and the inventory availability were taken into consideration. 

Construction/Fit – Durability and functionality are important elements when finding a great hat for your needs. One of the hats we tested never fully broke in and was still rigid even after hours of continuous use, and thus, not as comfortable as we would have liked initially. 

Adjustability – Finding a good fit for everyone’s head is no easy feat. Some testers have larger heads than others; therefore, adjustability was key. Since we rarely see fitted or flexfit hat orders, we only focused on hats that had some type of adjustability. 

Comfort – Just as you’d expect the construction of the hat to be high-quality, you also want the hat to be super comfortable. After all, the more comfortable the hat is, the more likely the user is to keep it and use it. Often caps are worn for hours at a time, so it’s important to see if they cause discomfort or even headaches. Ideally, your hat will fit snug on your head with a little flexibility as you move or work without pressure on the ears or tightness around the head. 

Material – Traditional trucker caps featured a foam front, which is less breathable. Many of the mesh back hats you see today have been upgraded to other types of fabric, mostly a blend of cotton and polyester (which all of our picks have). In our testing, we noticed the cotton/poly combo was more comfortable than traditional foam options we’ve worn in the past, which could more easily cause sweat from continuous wear. Newer cloth sweatbands and better breathability also help the sweat factor.

Sweatband – Our testers wore the hats outdoors and at the gym to gauge how each sweatband functioned. Since these are a type of baseball cap, we wanted to test them in hot conditions. Our top picks outranked others when it came to utility of the sweatband.

Color options –Since one of the main goals of ordering hats is to showcase your brand, we looked at the amount of color options available. Most of the hats we picked had a solid number of colors with the Otto cap going all the way up to 66 colors available. This is considerably more than the average swag item. The only exception here is the foamie pick, with less than 10 colors.

We’ve been decorating and shipping many styles of hats for over a decade. Our goal has always been to create the best swag for our clients, and we’re happy to work with you in that endeavor. Our product testers researched and reviewed a selection of hats for 3 months and gathered feedback from other hat enthusiasts within Kotis.

We’ve distributed hundreds of thousands of hats and utilized the feedback from our clients, combined with our testing to create these recommendations. These are not endorsed by any supplier; we simply want to help make your life easier when choosing merch. Let’s do swag together.